Construction: Sludger Method

A. Hand Percussion and Fluid (Sludger)

1. The Method

A sinking method that has been used quite successfully in India and Pakistan is called the "sludger" method. It is an adaptation of the "hollow rod" technique which has been used with large drill rigs to sink wells. It is more formally referred to as the "hydraulic percussion" method; "hydraulic" because drilling fluid is used and "percussion" because the motion of the tools is up-anddown.

The tool string consists simply of a bit, a check valve, and lengths of hollow drill pipe. The tool string is lifted and dropped in the hole which is full of drilling fluid (usually water). The check valve in the tool string allows drilling fluid and the drill cuttings which are suspended in the fluid to pass through the valve on the downstroke of the pipe. These are not permitted to flow back out on the upstroke of the pipe. With the next downstroke more fluid and cuttings are forced up through the valve, thereby forcing the first mass further up the pipe. This continued up-and-down motion of the tool string then causes it to function as an inertia pump which acts to remove the drill cuttings from the hole. (See Fig. 13-1.)


FIG. 13-1. SLUDGER DETAIL

(a)As the pipe is lifted, there is room for more fluid to flow down into the hole,

(b) Dropping or pushing the pipe down forces fluid and cuttings to come up through the valve into the pipe and, after several strokes, out the top.

(c.) When the pipe strikes the bottom of the hole as you drill, the valve closes, preventing the fluid in the pipe from flowing back down into the hole.

The cutting action is performed by a bit attached to the lower end of the tool string. This can be simply a sharpened or jagged edged coupling that is screwed on to the bottom length of pipe. The bit strikes the bottom of the hole at the end of the downstroke and acts to loosen the material which can then be picked up by the drilling fluid to be removed from the hole. (See Fig. 13-2.)

Several variations of this technique have been used effectively. Wells have been sunk using standard pipe and coupling as the bit while a person uses his/her hand to act as the check valve by covering and uncovering the top end of the pipe. Hollow drill pipe with a swivel joint attached on the top has also been used. (See Fig. 13-3.)

Where a motorized lifting apparatus is not available, more and more labor will be required to lift and drop the drill string as it gets longer and heavier.

This particular sinking method is the only one that uses drilling fluid to remove drill cuttings from the hole but does not need a special pump. Normally the pump is required to move the fluid so that it will pick up the drill cuttings but with this technique the drill string itself acts as the fluid pump.


FIG. 13-2. SHARPENED COUPLING


FIG. 13-3. SLUDGER METHOD USING SWIVEL

2. Advantages and Disadvantages

Here are the major advantages of using this technique:

The major disadvantages are:

3. Equipment

- a tripod with pulley and rope and some way to pull and release the rope;

- a springpole;

- a capstan made of an empty rear car wheel;

- a lever type assembly attached directly to the pipe by means of a rope or chain. (See Fig. 116.)

An assortment of hand tools is always handy at a well site. When using metal pipe,pipe wrenches will be almost indispensable.

4. Sinking Process


FIG. 13-4. MORE FLUID WILL NEED TO BE ADDED TO ALLOW CONTINUOUS CIRCULATION THROUGH HOLE AND SETTLING PIT.

- Casing the hole after it is completed is usually possible because drilling mud will tend to reinforce hole walls to prevent them from caving. Remove the drilling tool string and start the first section of casing pipe. It will usually have to be driven. Use a drive shoe (sharpened coupling) on the bottom of the casing to protect it. Add more sections of casing pipe as necessary. After the casing is driven it will be necessary to remove the material that will have accumulated inside the casing. This will not be difficult because the accumulated cuttings will be loose.

- Casing the hole while drilling proceeds is only necessary where the hole caves in, hampering drilling efforts. The casing is driven down as drilling proceeds so that the bottom of the casing is at the same level as where the tool is working. Water will then have to be introduced into the casing pipe, probably by hand because the casing will be sticking up above ground level, preventing drilling fluid from entering the hole. When this happens, the inefficiency of the "pumping" process through the drill pipe may not permit water to be pumped up high enough above the static water level in the casing pipe (which will go down as pumped) to come out of the discharge piece.

NOTE: Where a single well is being sunk, the drill pipe could also be used as the casing if it is sealed tight to prevent water seepage down around the casing.